Areas of Application and Advantages

BEDIA nivåövervakningssensorer används för att övervaka fyllningsnivåer av vätskor. Sensorerna upptäcker när en fyllningsnivå överskrids eller sjunker under en gräns.

Vattenbaserade vätskor som kylvätskor, AdBlue^®, färskvatten, avloppsvatten samt oljebaserade vätskor som motoroljor, hydrauloljor, bränslen och bromsvätskor kan övervakas.

På grund av deras robusta design, höga IP-skyddsklasser och ett arbetstemperaturområde från -40 °C till +125 °C (-40 °F till +257 °F) används BEDIA intelligenta tanksensorer främst inom följande områden:

• Järnväg
• Motorer
• Hydrauliska kraftöverförningsstyrsystem

Wherever pressure switches or temperature sensors are today used as level monitoring elements, this sensor offers the advantage of indicating a critical condition far earlier:

Temperature sensors frequently react too late, because the medium to be monitored is no longer present. The rise in temperature is not passed on to the pick-up sensor. Pressure switches do not indicate low oil until there is a total shortage of oil and thus too late to protect the engine. The level sensor already indicates a critical filling level.

BEDIA level monitoring sensors differ from float-type switches in their compact design and their resistance to vibration:

Eftersom de inte innehåller några mekaniska rörliga delar påverkas deras funktion inte av smutspartiklar eller andra yttre faktorer. Ingen elektrisk ström skickas genom mediet via en elektrod med BEDIA sensorer, och elektrolys av mediet är därför inte möjlig.

Operating Principle

The function of the sensor is based on the capacitive principle. It detects the change in capacitance that occurs when an electrode surrounded by air is immersed into a liquid medium. This change in capacitance at the electrode of the sensor excites an oscillator. This signal is processed by a microcontroller-based evaluation circuit which activates or deactivates an output stage.

Types of Media

Nivåövervakningssensorerna är utformade för två olika medietyper:

• För elektriskt ledande vätske­medier
  with relative permittivity within a range of ε_r 35 … 85 (water, coolant, water/glycol mixture)
• För elektriskt icke-ledande vätske­medier
  with relative permittivity within a range of ε_r 1.8 … 6 (engine oil, fuels, hydraulic oil)

Available Output Versions

The following output versions are available:

• positive switching
• negative switching
• analog output
• proportional analog output

Function Control Time

After the supply voltage is applied (e. g. ignition being switched on), the output is activated for the function control time, thus signalling operational readiness. If this signal does not appear, the sensor should be checked. The default function control time is 2 seconds. This self-monitoring makes it possible to check the level monitoring sensors from a central point for their operational readiness as well as for cable breaks. Especially in intricate, ramified systems, such as ships, checking conventional level switches may be very difficult.

Other function control times are available upon request.

Fault Indication Delay Time

To avoid indication errors when the swashing surface produces short fluctuations of the liquid level, the output signal is delayed with the standard fault indication delay time of seven seconds.

Other indication delay times are available upon request.

Mounting Position

BEDIA level monitoring sensors may be installed in any position.

For properly function the level sensors should be mounted in a calm area of the tank, otherwise a sensor with a fault indication delay should be used. This point is usually applicable for installation in gearboxes or for direct installation in engine oil pans during operation. In such cases, the measurement is only possible at engine shutdown.

It is mandatory to mount the sensor with a minimum distance of 7 mm to the wall.